More Stools pt1

I am finally motivated enough to get myself back in front of the bench and actually build something - about freaking time! As you (regular readers) may well know, one of my 2012 resolutions was to sell some of the things I make. Well this has been achieved by selling my Rustic Stool and has given me incentive to make a few more to sell. Mainly, to recoup some of the money I have tied up in timber.

The session began by discovering my bench top was no longer flat, maybe due to the arrival of Spring and the warm weather we have been having lately or my bench repairs I did a short while ago? Either way, before anything else could happen it was time to warm up with my trusty no#6 foreplane and a straight edge.

Once the top was vaguely flat, I also remembered I had yet to re-drill the dog holes to make the bench usable. A few minutes later I was ready to finally begin work ... no I wasnt. As I havent been doing much wood work lately, I knew things would need a bit of a sharpen. My first tasks would be dimensioning the leg stock and processing the rough cut seat tops. 

Two large chisels, my marking knife and the no#6 plane blade, all sharp and ready to go...

I had previously rough cut four pieces of stock from one of my scaffold boards to make four stool seats, one small, two mid size and one slightly longer - all the same scaffold board width. I also had twelve meters of 2"x2" Pine leg stock.

Work began by planing the seat tops to remove all the rough saw marks to make marking out easier and basically get them flat. First across the boards, then diagonally and finally with the grain. This process allowed me to familiarise myself with the directions of grain flow and mark the boards where it changed direction etc.

The next step was to use a straight edge and get one of the long sides straight, followed by making the opposite side both straight and parallel. Luckily the boards werent to bad and this went quite smoothly. 

To be honest, I know from previous experience that the stools joinery is not too dependant on the seat tops being perfectly flat and square so I wasnt to obsessed with getting them perfect - its a rustic stool after all!

I did notice that the two medium size seat pieces were showing signs of cracking in the end grain, obviously from drying out to quickly. I decided to leave them alone to see how they develop over the next few days and only build two stools - a larger and a small one. 

The last step was cutting both ends of the board to get them square with nicely finished end grain using my trusty large tenon saw.

A short while later I had two seat tops ready for joinery. I hadnt smoothed them as this can be done later.

Time to dimension some leg stock...

I decided from my previous stool and the difficulty in finding a suitable size box to post it in, that both stools would have the same size legs, at least to begin with. I am not building from plans so this may change on down the line according to the look of each stool. The main thing is I know both will fit in my planned postage boxes.

Standard procedure, mark all four sides with the knife, pare out the cut line with a chisel and then cut squarely on the bench hook using my Carcass saw. I had to cut around the unusable knotty bits.

I love my Lie Nielsen saws, they are such a joy to use! Im not sure if its because I havent done anything for a while but my sawing is more accurate then ever! It maybe (and probably is) due to my new adjustable square being more accurate than my larger more cumbersome cheap combination square?

Anyway, there we go ... Two seats and eight legs. The sun is out so thats enough for today, time to go and plant out some carrots in the sunshine.

Stay tuned for pt2.

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